Summary: ESS Standards

As a basis, electrochemical energy storage systems are required to be listed to UL 9540 per NFPA 855, the International Fire Code, and the California Fire Code. As part of UL 9540, lithium-ion based ESS are required to meet the standards of UL 1973 for battery systems and UL 1642 for lithium batteries. Additionally, all utility interactive ESS are required to be listed and labeled in accordance with UL 1741 for inverters, converters, and controllers.

In short, UL 9540 is a standard that evaluates an ESS at the system level. Each component within the ESS is required to be evaluated to their individual safety standards. This is shown in Figure 1 below.

Figure 1. Individual Standards within System Level UL 9540 Standard for ESS
Figure 2. Residential Code and Safety Standards

Each of these standards defines the requirements for the design, construction, and performance needed to obtain a listing. These standards have stringent electrical, mechanical, and environmental safety tests. Once certified, the ESS product listing requires periodic follow-up on manufacturing processes and hygiene, to ensure the product continues to be built as originally tested and certified.

Table 1. High-Level Summary for Some Required Safety Tests in UL 9540, UL 1973, UL 1642, and UL 1741
Test Category Performance Verification
Electrical
  • Grounding and bonding performance
  • Arc fault and short circuit protection
  • Electromagnetic interference immunity
  • Reliability of system communication controls
  • Safe operations under extreme charging conditions
Mechanical
  • Structural integrity for wall mounted ESS
  • Ability of battery enclosure to withstand crush and impact forces
Environmental
  • Corrosion prevention due to moisture and salt fog
  • Ability to withstand seismic vibration tests
  • Safe operation when exposed to high temperatures and temperature cycling
Abuse
  • Ensure cell-level crush and impact tests don’t result in fire or explosion
  • Fire propagation doesn’t occur when cell failure is triggered within battery system
  • Performance evaluation via large-scale fire testing to extreme abuse conditions