Electrical Equipment Sizing and Overcurrent Protection

Pre-Requisites for Design

Before designing a Powerwall 3 system with more than threePowerwall 3 units:

  • AC line impedance must be measured at the installation site to ensure the utility grid connection is able to support the desired quantity of Powerwalls. If the required grid impedance is too high, the Powerwalls may not connect to the grid, resulting in undesirable operation. See Impedance Requirements for Multi-Powerwall 3 Systems for maximum impedance values.
  • To minimize impedance:
    • Install the Powerwalls as close as possible to the point of interconnection with the grid. The recommended maximum wire length is 33 ft (10 m).
    • Install wires larger than required by code between the Powerwall generation panel and the point of interconnection with the grid. For example, if the design requires 3/0 AWG wire, use 4/0 AWG wire.
  • Tesla Certified Installers should submit their multiple Powerwall system designs and measured impedance values to Tesla for review by sending design documents to powerwalldesignreview@tesla.com. Copy your Tesla account manager on all submissions.
  • Designers must properly size overcurrent protection and loads to account for the full power potential of multiple Powerwalls. For example, a 4-Powerwall system is capable of discharging up to 46 kW of power.
  • Multi-Powerwall installations may require larger Powerwall communication wire between the Backup Gateway / Backup Switch and the Powerwall units. Please refer to Required Supplies for communication cable requirements, as your install may require up to #16 AWG or 1.3 mm2 wire.
  • For systems between 5 and 8 Powerwalls, multiple Backup Gateways are required, as each Gateway can only be installed with up to 4 Powerwall units. Please refer to the Multiple Gateways on a Single Site application note on the Partner Portal.

Service Type and Capacity Requirements

Up to (4) Powerwall 3 units can be installed on a single site (unless the site has multiple Gateways), but the maximum number of Powerwalls may be limited by the site electrical service, utility grid infrastructure, or local requirements; therefore an impedance test is required to confirm.

Line Impedance Requirements

The sensitivity of the system to line impedance increases with the number of Powerwalls in the system. (See Impedance Requirements for Multi-Powerwall 3 Systems for the maximum allowable impedance as it relates to number of Powerwalls.)

If grid impedance at a site exceeds the maximum allowable value, do either of the following:

  • Decrease the impedance of the site grid connection. This may require coordinating with the local electrical utility. See “Minimize Impedance” in Pre-Requisites for Design for suggestions.
  • Reduce the quantity of Powerwalls installed at the site to meet the maximum allowable impedance value.

If impedance values exceed the requirement for the installed number of Powerwalls, the system may not function properly.

Measuring Line Impedance

To determine the line impedance at a site, measure between Line and Neutral where the Powerwalls will be interconnected to the site electrical system with testing equipment such as the following:

  • Fluke 1660 Series Installation Tester (1662, 1663, or 1664)
  • Metrel-MI3000 Multifunction Tester
  • Megger LTW315 Loop Impedance Tester

Example Line Impedance Test Instructions

For details on line impedance testing, refer to the test equipment manufacturer’s instructions. The steps below are general guidelines only.

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Warning
Impedance tests must be performed on an energized electrical system. Impedance tests should be carried out only by trained electricians using appropriate safety equipment and safety practices.
  1. Follow manufacturer instructions to calibrate and zero the impedance tester before taking measurements.
  2. Complete the test on L1 first, then move to L2.
  3. Connect all three voltage test leads – Line, Neutral, and Ground
  4. Follow manufacturer instructions to verify that the correct voltage is present. Switch the tester to a voltage measurement mode and check Line-to-Neutral and Line-to-Ground voltages.
  5. Follow manufacturer instructions and take an impedance measurement where the Powerwalls will be interconnected to the site electrical system. Switch the tester to the appropriate impedance measurement mode and take the following readings:
    • Line-Neutral
    • Line-Ground
    Informational PurposesAn informational icon, calling your attention
    Note
    The Line-Neutral impedance measurement is the value referenced in Impedance Requirements for Multi-Powerwall 3 Systems.
  6. Record the impedance measurements.
  7. Repeat steps 3-6 for L2.
Table 1. Recommended Interconnection Point for Large Multiple Powerwall Systems
1 Service Entrance
2 Meter
3 Main Panel
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Note
Impedance should always be measured at the point of Powerwall interconnection.
Table 2. Impedance Requirements for Multi-Powerwall 3 Systems
# of Powerwalls Maximum Line Impedance
Line - Neutral
1 0.40 Ohms
2 0.20 Ohms
3 0.13 Ohms
4 0.10 Ohms
5 0.08 Ohms
6 0.07 Ohms
7 0.06 Ohms
8 0.05 Ohms
Informational PurposesAn informational icon, calling your attention
Note
Only (4) Powerwall 3 units can be installed per site, unless the site has multiple Gateways. See the Multiple Gateways on a Single Site application note for more information.
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Note
For Powerwall 3 systems, Expansion units are not considered in impedance measurements.